So here's some shots from the shop the last couple of days.
Let's talk head badges. You know, those happy stainless silver badges that adorn each frame. The badge starts off as a laser cut flat plate; ever wonder how I get those head badges to fit around the round tube? Well, one of the fun parts of building is making the tools that make your job easier.
Below is my head badge former. The flat badge fits into recessed cuts in the concave portion of the tool and is then set into the mill vice with the convex section ready to press it into shape. A little pressure and boom, a nice round shape made to fit the external diameter of the head tube.
I played with some new tig toys on Saturday, seeing if a larger diffusion cup will help with the changing surface areas of the Luv Handles. After playing with some different flow rates, I think I've got it down to where I like it. I think the final step that I'm going to take is to use an ultrasonic cleaner to insure that each piece is as close to perfection as I can get.
All the custom bars are packed up and shipping out Monday morning. All the July orders are now filled and the August orders are done as well. Kinda a give and take, later than I want for some but early for others.
After the run, it was back to the shop. I worked on finishing up the rear end on a road frame. Here are the Dedda stays all fixtured up and ready to miter.
Looking down the seat stay fixture at the cutter...
cheers,
rody
1 comment:
Hey Rody, I got the Ti Luv Handles. I'll put 'em to the test and give you a ride report later.
Thanks! Vince
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